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Our free flow conveyors are customized for palletized assembly lines, using 2.5X speed free flow nylon roller chain for easy, low-noise accumulation at each assembly station.
Our free flow conveyors are customized for palletized assembly lines. The conveyors use 2.5X speed free flow nylon roller chain which enables easy accumulation on the assembly stations. The chain uses a unique combination of small and large rollers to achieve high speed and allows accumulation with low noise. The stations are equipped with spring loaded stopper cylinder for stopping of the pallets at the desired station without stopping the entire line. The stopping time at each assembly station is controlled by the operator and the stopper can be disengaged using foot pedal or push button switch.
Customization for online testing can be done by installing single phase/three phase bus bar system with spring loaded power collectors. These power collectors transfer the power supply to the bus bar on the pallets which is transmitted to the assembly through plug and socket. Other customizations include an empty pallet return line under the main line and pallet lifts at both ends to form a closed loop assembly line with automatic transfer of empty pallets from end of the line to the starting of the line.
The system can also be customized with other free flow conveyors for online aging of the assemblies for the desired (often user controlled) time period and into rework lines.
For white goods such as LED TVs and other delicate items different types of pallet fixtures are available with EP foam and antistatic cloth for padded protection of the screen. Other customizations can only so be done on need basis.
A closed-loop free flow pallet system moving product through assembly, testing and aging stations.
Core build details for our free flow pallet assembly line range.
| Component | Details | Notes |
|---|---|---|
| Chain type | 2.5X speed free flow nylon roller chain | Small and large roller combination for high speed, low noise |
| Station stopper | Spring loaded stopper cylinder | Disengaged via foot pedal or push button switch |
| Testing power | Single phase / three phase bus bar with spring loaded power collectors | Power transmitted to assembly via plug and socket |
| Pallet fixtures | EP foam and antistatic cloth padded protection | For LED TVs and other delicate white goods, customizable on need basis |
Engineering choices that make our LED TV assembly lines reliable and flexible.
Built around assembly, testing and aging stations, with a closed-loop pallet return for continuous operation.
Talk to Our TeamOther assembly conveyor solutions built on the same engineering platform.
A free flow conveyor system customized for palletized assembly lines, using 2.5X speed free flow nylon roller chain for easy accumulation on the assembly stations.
Stations are equipped with a spring loaded stopper cylinder for stopping pallets at the desired station without stopping the entire line, and can be disengaged using a foot pedal or push button switch.
Yes — by installing a single phase/three phase bus bar system with spring loaded power collectors that transfer power to the pallet through plug and socket.
Yes — an empty pallet return line under the main line, with pallet lifts at both ends, forms a closed loop assembly line with automatic transfer of empty pallets back to the start.
Different types of pallet fixtures are available with EP foam and antistatic cloth for padded protection of the screen.
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